The Often Overlooked Ductless Air Conditioner & Conveyor Belt Selection Process

Choosing conveyor belts is an extremely important process and one is more often than not overlooked. Selection details and this mainly refers to the material type used in the making is very vital to the application’s success. The wrong conveyer significantly affects safety, downtime and throughput. There are various types of conveyer belts available in the market. First off, one has to know their product and how it conveys best. One has to consider product material, weight, size and distribution. One also has to consider how products are loaded onto the conveyor and if shall be any impact loading.

Other factors to look at include change in product orientation, conveying speed of a product, direction of product travel whether incline or decline and the weather condition that the conveyor operates. An environment could be cold, hot, wet, dry, inside, outside or corrosive. Once there is a very good understanding on these contributing factors one is now able to look at the basic belt types that are readily available. General purpose belts are made using inner carcass and outer covers. Materials used in this group include leather, polyester, nitrile, nylon, neoprene, urethane, PVC and rubber.

Such belting can be used in various applications such as high friction for declining or inclining, low friction during accumulation, oil resistant, cut resistant, food grade, electrical conduction, high temperatures and troughed or cleated for bulk handling. Plastic belting and chain is wear resistant, durable and lightweight. It is used in applications such as manufacturing, pharmaceuticals, packaging and food production. Hinge metal belting is known to be incredibly durable and it’s used in machine scrap and chip removal. It’s used in applications such as food processing, glass and ceramics, electronics and metalworking. It is used in endless areas of the above stated processes.

Flat wire belting is made using flat wire to create a surface that is flat making it superb for handling of food. It’s used in applications like food preparation and canning, freezing and baking food, cleaning of parts, painting of parts and drying them, sorting, assembling and packaging of products and also in transfer of parts. After choosing the appropriate type of belt in line with the product to be conveyed one now must look at specifics in belt maintenance, cleaning, replacement and modifying and all the costs that can come about with these processes. The above listed and briefly discussed conveyor list isn’t full. It simply serves as a guide to the types that are most commonly used in various industries.

When making a purchase safety features shouldn’t be compromised just to lower prices. Ignoring these features has led to fatal accidents in the past and can cause even worse damage. Some of the features that are deleted commonly to help in “saving” buyers their money are pull cords, stop buttons, backstops; start up warning systems, lockout devices and guards. These are vital in helping workers avoid getting into contact with the belts and being subjected to any kind of harm. They make up a small portion of overall costs and are worthy investment.

The world of gravity conveyor belts

Development of conveyor belts was one major achievement during the revolution of industries in the early times. Initially industries used to employ a lot of people to carry goods from one point of production to the other. This method was very slow and increased cost of production tremendously as factories had to employ a lot of people to do the work. The method also proved infective as mass production could not be achieved.

With the evolution of industries, various technological advancements were achieved among them being the development of conveyers. Most industries literary lay off workers and replaced their hands with conveyers. Since then, several types of conveyers have been designed for use in the industries among them gravity conveyor belts.

Gravity conveyer belts are comprised of a series of rollers or skate wheels attached to a metal frame. There are several designs but the most common are the straight and the curved ones. Unlike other types of conveyer belts, these conveyor belts are not powered by motors, instead they use gravity to move items from one point to another. But the fact that they are not powered like their counterparts doesn’t mean that they are not strong enough. They come in different grades and there is always a type to suit your purpose.

They are common in luggage receiving areas such as in airports, big stores and other areas. Since gravity conveyor belts are not powered, they need to be placed on an incline position to make the products move down the line. The items are also easy to move with a slight push if the conveyer is put on a more level ground.

Benefits of gravity conveyer belts

The gravity conveyor belts are by far the most convenient amongst all types of conveyor belts. These types of conveyors are simple and very easy to maintain. Since they are powered by gravity, it means they don’t require any kind of electrical power to run them. This enables many factories and other businesses to cut on the huge electricity bills and other expenses.

Another important feature about these belts is that they are very flexible. You can actually configure them to any design to suit your business needs. It is possible to add up multiple fragments to reach to new areas depending on the growth of your business.

Gravity conveyor belts can be used in combination with other conveyer belts. It is possible to link one line of production with the other and this helps businesses to economize on space and reduce operating costs.

Charity-Giving by Conveyor Belt Company

A conveyor belt is a material that carries part of the handling system. Normally, it is looped endlessly over rollers and twin terminal pulleys which rotate and move the belt. The belt can be of any length that may be required for a particular application. At times, some conveyor belts especially those used in the mines can be over seventy miles long. These belts can be divided in various categories i.e. fabric, steel reinforced belts, mesh wire belts, the choice varies depending on how the belt is to be used

According to research, modern factories use a continuous process when manufacturing conveyor belts, apart from increasing the manufacturing efficiency this method helps provide longer lengths without joining pieces. This helps reduce the installation and maintenance cost of the belt. In a general view, a belt is manufactured through embedding the reinforcing material i.e. nylon, textile, canvas, nylon, steel cord or a combination of these. To a greater extent, the size of the strength of the belt is determined by the number and type of layers of enforcing materials to be used.

Steel wire reinforced belts which have their cords pre-tensioned are very strong. These are normally used in mines for handling heavy stuff. Underground mining requires flame resistant belts, oil, chemical and heat or cold resistant belts and acids which are acid proof.

Mesh wire belts are made of elements that are heat and cold resistant and come in different types. Some contain tightly woven mesh while others have large mesh openings to enable air passage and water at cleaning. Mesh wire belts can lift either light or heavy loads and can be used in bakeries and other cooking factories for freezing plants.

Various uses of conveyor belts

Looking at manufacturing companies, the belts are normally used to move components to different processing units. They are not only used in manufacturing industries such as car makers but also in the food and pharmaceutical industry. Depending on the material used to make these belts, they can be used in clean places and can be cleaned and decontaminated to maintain sterility. Such special belts not only save time and effort but also ensure that the products are not contaminated. In many industries, they help a great deal in tasks that would otherwise require heavy man power eg on loading and offloading heavy materials from trucks.

Generally speaking, without conveyor belts, warehouses would be so disorganized and would be a dangerous place. They would even need so many workers and many types of other equipment to move goods around. The use of conveyor belts makes this work easier and safer.

Shopping centers and supermarkets use escalators and in most of their work, you will find them using conveyor belts. When unloading your items at the checkout, more often you will place them on a cart. These are generally made of materials that are tough and easy to clean.

When choosing a conveyor belts, it is very important to seek for expert advice. You may seek for assistance from manufacturers and consultants.